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Beolover SyncDrive: DC Platter Motor Replacement for Beogram 4002 and 4004 (Type 551x and 552x)

Late Beogram 4002 and the 4004 (Types 551x and 552x), which have DC platter motors instead of the earlier synchronous AC motors usually suff...

Saturday, April 8, 2017

Beogram 3000 (5228): Restoration of the Plexiglass Hood - Repair of a Cracked Hinge and Installation of 3D Printed Mounting Brackets

A while ago I received a Beogram 3000 with a deteriorated plexiglass hood. The plastic mounting brackets of the hood were broken out
and one of the plexiglass hinges was broken off:
I developed a repair kit containing 3D printed mounting brackets, a special tool for re-inserting the spring tensioning block, and laser cut plexiglass patches for rejoining the hinge:
The video below shows how to use the parts. Like all other Beolover parts, this repair kit is available to other enthusiasts. Just send me an email or use the contact form on the right. Enjoy the video!

Beogram 6000 (5512): Replacing the Light Bulbs in the RPM Trimmer Panel with LED Assemblies

After rebuilding the main PCB the next step for this Beogram 6000 (5512) was to replace the light bulbs that back-illuminate the RPM trimmer scales in the control panel. Aside from their much better longevity, LEDs also emit much less heat than incandescent light bulbs and that reduces thermal gradients within the RPM potentiometers. This is beneficial for the long term RPM stability of these units. 
This shows the RPM panel extracted from the Beogram:
and with covers removed:
The bulbs need to be unsoldered and then pulled out:
Then the LED assemblies can be soldered in. This shows the units before installation:
and here inserted:
and with closed covers:
The LED assemblies are drop in replacement parts for the original bulbs and do not need any further circuit modification. They are available to other B&O enthusiasts. Just send me an email or use the contact form on the blog. Here is an impression of the 33 RPM LED replacement in action.





Thursday, April 6, 2017

Beogram 6000 (5512): DC Motor Restauration and RPM Stability Test

After rebuilding the PCB and replacing the light bulbs in the RPM trimmer panel in the Beogram 6000 (5512) that I am restoring right now, it was time to restore the DC motor and do a RPM stability test of the platter drive system. RPM stability in DC motor Beograms is mainly affected by three components: Dry bearings in the motor, corroded relay and trimmers, and thermal issues caused by the incandescent light bulbs in the trimmer panel. 
This shows the extracted motor:
It needs to be fully disassembled to get the Oilite sleeve bearings out:
The bearings are the two small donuts on the black pad. Submerging them in motor oil and pulling a vacuum started the oil infusion process:
This is a beautiful example of dry bearings. The bubbles represent the escaping air drawn out by the vacuum, which is then replaced by oil. Once the bubbling stops after 12-24 hrs, the process is completed and the porous brass bearing material ("Oilite") is again full of oil, ready for another 30 years of duty. This shows the bearings after extracting them from the oil one day after. A bit like french fries...;-)
Then it was time to reassemble the motor and subject it to a 24 hrs RPM stability test. This shows the BeoloverRPM device in action that I developed a while ago:
While it is very convenient for precision adjustment of the RPM, its main function is to log the RPM over time. This allows the generation of graphs showing the stability of the RPM over time, such as the one measured with the above motor:

This curve shows that the RPM is very stable, and that the restoration of the platter drive system was successful.




Wednesday, April 5, 2017

Beogram 6000 (5512): Restoration of Main PCB and a New Reservoir Capacitor

After restoring the arm lowering mechanism and the carriage of the Beogram 6000 (5512) that I am restoring right now, it was time to give the main PCB some attention and replace the electrolytic capacitors, the RPM relay and the RPM trimmers. Here are some impressions:

This shows the main PCB in its original condition:
and after replacing the capacitors with 105C grade Japanese units and putting in a new relay and multi-turn RPM trimmers:
This shows the detail around the relay and the trimmers:
The Beolover relays are drop in replacements for the original Siemens relay (they are also available for the National relays that some Beograms feature):
After the PCB was completed I also replaced the main reservoir capacitor. This shows the original can:
and the replacement consisting of a modern capacitor and a 3D printed sleeve that makes it fit perfectly into the original clamp:
On to replacing the RPM indicator light bulbs in the control panel!








Tuesday, April 4, 2017

Beogram 6000 (5512): Restoration of Arm Lowering and Carriage

Usually the first step of a Beogram restoration is to restore the arm lowering, tracking and carriage drive systems. Here are a few impressions of this process as performed on the Beogram 6000 (5512) that recently arrived from Norway:

This shows the arm lowering mechanism in assembled condition:
One needs to remove all the linkages and then clean the pivot shafts and the sleeves. Furthermore the damper needs to be disassembled and relubricated. This shows all the parts of this assembly:
After lubrication and reassembly it was time to do the same to the damper to arm linkage. It can only accessed by taking out the sensor arm assembly. This shows the sensor arm in place:
After removal of the two screws at its base the linkage can be accessed:
This shows the linkage removed:
Don't loose the small spring that is under the circlip...it likes to jump behind a cabinet or similar - never just on the floor...;-).
After cleaning and lubricating the arm needs to be installed again and then it is time to adjust the arm parallelism:
The next step is replacing the tracing sensor light bulb with a Beolover LED assembly. The black square part is the bulb housing of the tracking sensor:
This shows the tracking aperture below:
The LED replacement part has a white SMD LED in the position of the filament of the light bulb:
On the backside of the assembly a potentiometer allows adjusting the light intensity:
Adjusting the light intensity takes most of the fuzziness out of the adjustment process of the tracking sensitivity. Like all Beolover parts, this LED assembly is available to other enthusiasts!

This shows the assembly installed:
The final task is to clean the carriage threaded rod and implant a new aluminum pulley. The black plastic pulleys tend to crack and then they are wobbly, which creates an unbeolovely vibration when the arms are moving. This shows the original pulley in place:
The new pulley in comparison with the original:
And here it is installed:
Beotiful! I'd be happy to get you in touch if you wanted to obtain one of these lovely pulleys for your own Beogram! Just send me an email, or use the contact form on the right.















Test of a Vintage Bang & Olufsen MMC4000 Cartridge

The Beogram 4002 (5513) that I recently restored came with a MMC4000 cartridge, which was to be tested. You can listen to this particular cartridge in the latest CleanerVinyl Before/After demo video that we made on the occasion of adding Freddie Hubbard's album "Polar AC" to our collection. You will hear that it sounds pretty good. Let's see if the measurement conforms...;-):

There are two preceding posts about my (still evolving - Beolove never ends..;-) approach to cartridge testing. One outlines the test of the frequency range of a cartridge and the other discusses testing the 'trackability', i.e. how well can the cantilever track deflections in the groves of the record. This essentially tests the mechanical aspects of the cartridge, most notably the state of the cantilever suspension.

I currently use three test records:
1) The Analogue Audio Ultimate Test LP. This record has a pink noise track that is perfect for checking the frequency response of the cartridge in the audible range. Unfortunately, this track tops out at 20kHz, and so we need to use a different record to see if the cartridge can also reproduce higher frequencies.
2)  The Fisher Test & Performance Standard Quadradisc: This record has some CD-4 quadraphonic tracks which feature the 30 kHz carrier frequency that is needed to encode the two back channels. The test tracks have this carrier without any encoded sound, which is a great way to see if the cartridge can reproduce 30kHz.
3) The Clearaudio Trackability Test Record: This record is used to determine the condition of the cantilever suspension. It has 333 Hz tracks with different groove amplitudes from 50 um to 100 um.
This allows a measurement of how well the cantilever can deflect and at what deflections significant distortions occur that would negatively affect the sound quality.

Aside from these test records an audio analyzer with the capability to calculate a Fourier transform of the voltage signal coming from the cartridge. I use the QuantAsylum QA400 (now replaced by the QA401), which (aside from a somewhat lackluster user interface) is a very capable device that has a high sensitivity enabling plugging the turntable directly into its input without needing amplification. This allows analyzing the signal from the cartridge directly. I simply use a DIN to RCA adapter and connect the DIN5 of a Beogram directly to the analyzer input.

These are the results on this particular MMC4000 cartridge (at a tracking weight of 1.2g):

This is the 20 Hz to 20 kHz frequency response of the cartridge as measured with the pink noise track:





And this is the CD-4 carrier signal (sharp peak at 30 kHz):





















The amplitude of this peak is supposed to be 1/10 (or -20 dBV) of the 0 VU 1 kHz signal, which is usually at about -47 to -50 dBV. The peak measured in the graph is at about -65 dBV, which therefore is about where it should be. So far so good!

On to the trackability test:




















This graph shows the total harmonic distortion of the 333Hz test signal. The 1kHz signal is a standard mono 0 VU signal, i.e. represents the highest amplitude normally encountered on a regular vinyl record. The other measurements are at 333 Hz, and the 60 um amplitude level approximately corresponds to a +6 dBV signal level. Since THD levels up to 5% go unnoticed by most human listeners, this cartridge can still be used for records that adhere to standard amplitude levels.

Sunday, April 2, 2017

Testing B&O MMC Cartridges with a QuantAsylum QA400 (Pt.2): Trackability

After making my first post about testing vintage MMC cartridges with a QA400 audio analyzer and some test records, I was advised by another B&O enthusiast that measuring the frequency range of cartridges is only half of the story (at best). The second important test is 'trackability', which tests how well a cartridge can reproduce signals at different amplitudes (='audible volume'), and at what volume it starts significantly distorting the signal. The crucial parameter in such measurements is the "Total Harmonic Distortion (THD)" that is superimposed on a principal test signal depending on the total deflection amplitude of the cantilever. The deflection amplitude becomes larger at higher audio volumes: The grooves 'wiggle' more strongly and so the cantilever has to make larger movements to convert the higher volume into electrical signals. This stresses the suspension of the cantilever more and the elasticity of the suspension becomes crucial for faithful conversion of the mechanical motion into the electrical signal. A hardened or otherwise damaged suspension will counteract the deflection and this causes distortion.

Yet another test record is needed for such trackability measurements: I used the "Trackability Test Record" from clearaudio for the measurements discussed here.

The test setup was a recently restored and properly adjusted Beogram 4002 (5513). The DIN5 cable of the turntable was directly fed into the RCA inputs of the QA400 analyzer using a DIN-to-RCA adapter, i.e. there was no RIAA amplifier in between. The sensitivity of the QA400 is vastly better than what is needed to measure the MMC signal, which is typically in the <10mV amplitude range.

The first experiment I did was with the MMC20CL cartridge that was also used in the initial post about the frequency range. This graph shows the spectra measured while playing the 60um and 80um trackability tracks of the test record:



These spectra show a Fourier transform of the signal that comes out of the cartridge. In essence the signal is split into its individual frequency components. The intensity of the peak is proportional to the amplitude of the particular component frequency. The left-most peak is the principal test frequency of 333 Hz. The peaks emerging to the right of this main peak are the harmonic distortion  (HD) peaks that are superimposed over non-harmonic noise. The blue spectra are from the 60um track and the red ones from the 80um track. One can see that the harmonic distortions become more pronounced at 80um compared to 60um. 

If you think that this (pretty nice sounding!) cartridge has a lot of distortion, even at 60 um, consider that the dBV scale is logarithmic. This means that a 6 dB amplitude difference on this scale represent a factor 2x in volume. So if you compare the principal peak with the first HD peak the scale indicates that there is about a difference of -30 dBV. This corresponds to a volume difference of 2^5=32, i.e. the first HD peak is 32x weaker than the main signal. This corresponds to a THD value of about 3%. The subsequent HD peaks are even weaker, adding only insignificantly to the THD value. Considering that the human ear can detect harmonic distortion at about 5% this measurement indicates that a 60um signal could still be enjoyed with this cartridge.

An interesting question is: What is a 60 um signal in the context of actual volumes occurring on normal records? An answer to this question is (like with most things analog) a bit complicated and does not have a 100% definite answer. An indication of the amplitude of a so called "0 VU" signal (i.e. the highest signal amplitude that is found on standard vinyl records) is given on the Trackability Test Record itself: Track 3 on side 1 is supposedly a 1kHz "standard maximum" mono signal. My measurements on this track yielded a 7 mV signal amplitude (~ -43 dBV) for the above MMC20CL cartridge. Note that "The Ultimate Analogue Test LP" that was used in the preceding post has a slightly different opinion about what a 0 VU signal constitutes: My earlier measurements with this MMC20CL cartridge on its 0 VU track yielded a signal of only 4 mV. So you see that this is not an exact science. And of course any avid vinyl listener will know that there is quite a bit of variance in how loud a particular vinyl is, i.e. different labels may always have used different 0 VU specs. 

Anyway, let's go with the 7 mV level as 0 VU signal for now:

In comparison, my measurements on the 333 Hz 60 um and 80 um tracks yielded signal amplitudes of 7.5 mV and 10 mV, respectively. Here we need to consider that the frequency spectrum is encoded on records with RIAA emphasis, which means that a 333 Hz signal that had the same volume than a 1 kHz signal when it was recorded should yield an approximately 50% smaller signal amplitude when played back without RIAA de-emphasis. Hence, since the amplitude measured on the 60 um track was about the same as the 1 kHz 0VU amplitude, we can hypothesize that the 60 um track corresponds approximately to a +6 dBV signal (i.e. a signal that is about 2x of the usual standard maximum signal found on records after RIAA deemphasis), so this track is a bit of a stress test already. In comparison, the 80 um track yielded a 10 mV (maybe a +9 dBV) signal.  I also measured the 'loudest' 100 um track, which yielded 13 mV, i.e. would corresponds to a +12 dBV signal.

The liner notes of the Trackability Test Record state that cartridges that can reproduce the 80 um track without too much distortion can be considered very good. So the bottom line for my vintage MMC20CL is that it is still o.k. and that it can reproduce 0VU levels without much noticeable distortion, but that it is probably not that fresh either. 

Of course we do not know how they measured these values back then, i.e. a direct comparison may not be appropriate, but we can glean from the report that "trackability 300Hz lateral +9 dB" came in with a 0.38% distortion when they did their measurements. If the above estimations are correct, this measurement might approximately compare to my measurement on the 80 um track. That we are at least in the right ball park with comparing these dBV levels is supported by the stated 1 kHz sensitivity number of 0.85mV per cm/s lateral deflection velocity. The Trackability Test Record gives a 8 cm/s velocity for its 1 kHz track, i.e. the output of the cartridge should be 6.8mV, which is close to the 7 mV value I saw in my measurements. 
I guess it is time to get a rebuilt MMC20CL cartridge from tonabnehmerservice.de and do this measurement again to see what a new suspension can do for the cantilever's ability to track....more Beoloving excitement in my future.

After measuring my MMC20CL, I also measured the MMC4000, MMC6000 and MMC20EN cartridges that were featured in my first post about the frequency range measurements. These are the values I measured for these three cartridges in comparison with the MMC20CL:

The x-axis starts out with the 1 kHz measurement on the left. The points to the right are the THD values measured on the Trackability Test Record 50 um to 100 um tracks. All cartridges show a significant THD uptick after the 60 um track. This is to be expected.

The single green trace at the top of the graph is from the MMC4000 cartridge, which apparently has a right channel that is in trouble. Even at 1 kHz and the 50 um track it has more than 25% THD. It definitely needs a rebuild. The other cartridges seem to be in a 'usable' condition since they are below 5% THD even on the 60 um track. It is remarkable that this cartridge did not show any misbehavior during the frequency range test. This is a clear indication that trackability is probably the more important measurement for determining if vintage cartridges are still performing adequately.

A remarkable feature is that for all cartridges the THD increases more strongly on the right channels than on the left channels. I immediately thought there is an issue with the equipment, and so I tried the measurements on two other Beograms that were in fully restored condition. And the result did not change. One hypothesis for explaining this phenomenon may be that the tracks are curved, i.e. they have an outer and an inner edge which contain the information for one or the other channel...but that is a topic for another post. The good news is that at or below 0 VU this difference is not significant and it only plays a role at very high amplitudes.
Allright, time to put the working cartridges to some exciting listening use instead of boring them with 333 Hz and 1 kHz test tones....;-)