Beogram 4004 Type 5526 - Restoration Project - SyncDrive and Remote Commander Installation

Continuing on from this project's previous post, I needed to install a Beolover SyncDrive platter motor and a Beo4 Remote Commander.

However, there were still some other follow-up tasks like checking the 21V supply voltage (to make sure it doesn't have any noise), adjusting the TR3 collector voltage with the new R26 trimmer, installing a Beolover platter detector lamp replacement, installing Beolover RPM indicator LEDs and running the platter speed calibration.

Here is the 21V measurement check.  The inset oscilloscope screenshot is zoomed in on the 21 V line so I could check the ripple. The measurement looks very good.

Next, I installed a Beolover platter detector lamp module so I could check (and adjust) the platter detection signal with the 1TR6 trimmer I installed (in an earlier post).
Once the 1TR6 trimmer was properly set, I moved it over to the component side of PCB1.

I changed the speed indicator lamps in the Beogram 4004 RPM indicator panel to Beolover LED modules.

Now I could install the SyncDrive platter motor, run its speed calibration and test the platter detection functionality of this Beogram 4004.

SyncDrive speed calibration...

At this point I was able to calibrate the Beogram 4004 record tracking.

I removed the platter belt for this calibration procedure so I could rotate the platter by hand and check the Beogram 4004 servo motor performance when advancing the tonearm.

While this procedure is usually a repetitive adjustment and measure series of steps, I was pleasantly surprised that I was able to lock in the correct setting only using the coarse screw adjustment shown in the picture above.

Usually I get the setting close using the coarse adjustment, then dial in the final setting with the Beogram 4004 eccentric screw adjustment and/or the Beolover tracking lamp trimmer.

Now for a quick check of the platter detection signal and the position sensor run-out groove detection.

The empty platter detector signal looks good.

Previously I had adjusted the position sensor to output 5V when the clear part of the position scale was in front of the detector.  Note that when the blacked out part of the scale is blocking the sensor, the voltage is around 10 V.  Those can be checked and adjusted (using PCB1 trimmer 1R88) without the platter motor if desired.

The last section of the position scale has a series of narrow black bars.  This is so the position sensor will generate a series of pulses that the detection circuit on PCB1 can interpret as the run-out groove of a record. Each run-out pulse adds to the voltage level that capacitor 1C33 charges up to in the detection circuit until the detection threshold is reached. At that point, the run-out detection circuit initiates a stop and return to end the record play.

This picture shows the position scale bars entering the position sensor area. The inset oscilloscope screenshot shows what the run-out sensor signal looks like when the tonearm is moving through the run-out groove.  In this case the run-out detection circuit triggered on the third pulse.
Note: My measurement point here was at the node for 1D41, 1D42, 1C33 and 1R82 on PCB1.

Last, but not least, was to install the Remote Commander...but first, I still had to clean the old oxidation off the Beogram 4004 control panel button contacts.  I applied some Deoxit fluid on the cleaned contacts.

While checking the button panel I discovered that one of the buttons was badly damaged and would not work.  I replaced the plastic button with a spare.

With the button panel restored and tested, I install the Beolover Remote Commander.
This version of the Remote Commander is designed to operate using a Bang & Olufsen Beo4 remote control.

Also...note that the Remote Commander installation is using the Beogram 4004 options.

Using the Beolover Remote Commander with a Bang & Olufsen Beo4 remote control can be a little bit tricky.  That is because the Beo4 remote control is configurable and may not be ready to work with controlling a Beogram right out of the box.

This was the case I ran into with this Beo4.  It did not have the Phono option in its list of supported components.  Adding that to the Beo4 menu list is not difficult but it wasn't intuitively obvious.
Beolover describes the setup in this video.

This Beo4 had one additional wrinkle however.  It did not have a Phono named function in its memory to add to the list of components.  It did have "N. Radio" which, it turns out, is another function name that works as a phono selection.

My next step will be to reassemble the rest of this Beogram 4004 and do some record play testing.

Beogram 4002: Restoration of DC Platter Motor

I recently received a Beogram 4002 DC platter motor from a customer in France for restoration. His Beogram had the usual randomly occurring RPM variations. Something that will most likely be fixed by re-infusing the dry motor shaft bearings with oil under vacuum. Most of these motors have bearings that lost all of their stored oil, and this causes the shaft friction to increase significantly.

This shows the motor as received:

I disassembled it to extract the shaft bearings:

The bearings are the two small donuts upfront on the black pad. I submerged them in synthetic oil and pulled a vacuum. Immediately, strong bubbling started around the bearings:

The bubbling indicates that air is being drawn from the pores of the Oilite-bearing material. The leaving air is successively supplanted by oil in a diffusion process. The process has completed when the bubbling stops. In this case, this happened after about two days. At that point, I extracted the bearings from the vacuum chamber:

Then I reassembled the motor with a new Beolover DC Platter Motor Pulley for Beogram 4002 and 4004 and installed it in my bench Beogram 4002 for testing with the BeoloverRPM device:

The BeoloverRPM is able to log the RPM in 10s intervals into a serial port of a computer over long periods of time. This allows precise detection of intermittent RPM deviations that otherwise would be difficult to detect. This is the graph I measured after about 24 hrs:

This flat curve is 'as good as it gets' with Beogram DC platter motors! This motor is ready for duty again! It is time to send this motor home to France for another tour of duty in its Beogram 4002!

 

Characterization of a MMC 6000 Cartridge Restored by Tonabnehmerservice.de in Comparison to Two Good Sounding Original Cartridges

I recently sold a fully restored Beogram 4002 (Type 5503 with AC platter motor) to a customer in California. The customer also wanted a newly rebuilt cartridge. He settled on getting a restored MMC 6000 from tonabnehmerservice.de. Franz Josef at tonabnehmerservice has provided a number of cartridges to some of my customers over the years, and they all seem pretty happy with his work. This particular cartridge is one of his top-of-the-line restorations with a beryllium cantilever and a nude Shibata diamond. 

In this case, my customer asked Franz Josef to send me the cartridge directly so I could check it out before sending it along with the restored Beogram. I received the cartridge last week. It arrived in a little box fitted with a proper plexiglass protector:

I carefully extracted it:

Looks very nice! This shows the beauty playing on the restored Beogram:

The test setup for cartridge characterization is simple. All I had to do was plug the Beogram DIN5 output plug into proper adapters to interface it with the BNC inputs of my new QuantAsylum QA403 audio analyzer. All measurements were done at 1.2g tracking weight (calibrated with a digital gauge).

A few years back I wrote a couple blog posts about this type of measurement. This one discusses the frequency response measurement and this one the 'trackability' measurement.

Let's focus on the frequency response first:

There are several ways to do it. In the old days, they used test tracks that actually played a frequency ramp from 20 to 20000 Hz. The cartridge was hooked up to an AC voltmeter, and a voltage vs. time plotter recorded the signal as the test track played. Add a proper scale to the time axis that translates the time it took to play the track into the proper frequency scale, and the frequency response becomes visible. 

These days we can play a noise track and use an audio analyzer to record a Fast Fourier Transform Spectrum (FFT). A FFT spectrum shows the volume of all individual frequency components of the measured audio signal on a frequency axis. A clean 1kHz test tone would, for example, show up as an isolated peak at 1kHz. A noise signal would look more like a line parallel to the frequency axis since noise is a composition of many frequencies.

I used Tracks 2 and 3 on Side 2 of the Analogue Productions "Ultimate Analogue Test LP" as noise tracks and played them directly into the QA403 analyzer. 

Tracks 2 and 3 are "Pink Noise" tracks: Unlike white noise, pink noise distributes its energy equally per octave rather than per individual frequency. Because of this, its Fourier transform (FFT) is not ideally a horizontal line along the frequency axis, but rather a downward-sloping line that drops at exactly -3 dB per octave (which translates to a -10 dB drop per decade). In plain English: pink noise emphasizes the lower frequencies and gradually reduces the volume towards the higher frequencies contained in the noise. White noise features all frequencies at the same level, i.e., would be a parallel line to the frequency axis.

Now let’s go from the theoretical construct of pink noise to its real embodiment on a test record. Records are usually cut with RIAA pre-emphasis, which superimposes an upward tilt of roughly +6 dB per octave (or about +20 dB per decade) to the signal. If you go to the link, you will see that the RIAA curve is not a line, but has some wiggles in it. That is a consequence of the fact that in real life electronic filters are used to produce the pre-emphasis. But for simplicity's sake, let's assume a +20dB/decade line.

Therefore, if a pink noise test track is played back from a record without using RIAA de-emphasis, it has the RIAA pre-emphasis superimposed on the original pink noise signal. In practical terms, this means that the -10 dB drop of the pink noise signal is overcompensated by the ~ +20 dB RIAA signal increase per decade. This results in a measured FFT spectrum that should roughly slope upward at about +10 dB/decade.

At this point we did not consider the influence of the electromechanical characteristics of the cutting and playback processes on the signal. The good news is that in a first-order approximation we do not have to! To understand why, consider the ‘constant velocity characteristic’ of the cutting and reproduction processes by the cutting machine and the cartridge. Both have cantilevers that end in iron pieces inside coils. On the cutting side, signal voltage changes fed into the coils translate into cantilever movements cutting the groove, while the cartridge does the exact opposite: It translates the 'wiggles’ in the groove back into a voltage signal at the coil leads. So in a first-order approximation, we can say that the influences on the signal by the cutting machine and the cartridge basically cancel out! Therefore, for understanding and discussing the measured FFT curves on the test track, we only need to consider the pink noise characteristic and the RIAA pre-emphasis (since we plug the cartridge signal directly into the QA403 without RIAA de-emphasis).

Let's have a look at what I measured:

This graph shows the frequency response of the restored MMC6000 cartridge measured on Track 2 (lateral pink noise):

I tried to 'graphically evaluate' the slope of the spectra and found maybe +9dB between 100 Hz and 10000 Hz, less than the above estimate of +10 dB per decade. This result probably has a bit of an error bar on it due to the superimposed 'RIAA pre-emphasis wiggle'. I think this probably means that the pink noise tracks do not precisely follow the theoretical -10 dB/decade energy distribution across the bandwidth. This is supported by the fact that I see the same slopes for the other cartridges I measured.

Nice is that both channels match very well. The two peaks at the bottom end of the spectrum at 60 Hz and 120 Hz are interference from the power grid. Not surprising considering the very small signals coming from the cartridge. The sharp drop-off after 20,000 Hz is probably caused by the pink noise signal itself. It probably only contains frequencies up to 20,000 Hz. Sadly, there is no detailed information about the Analogue test record available, and my emails have not been answered so far. I guess analog audio is only analog if there is a bit of woodoo in the signal path!...;-)

The next measurement I did with this cartridge was on Track 3 (horizontal pink noise):

This spectrum looks pretty similar, but there is an approximately 5 dB difference between the channels between 15,000 and 20,000 Hz. This difference means that the left channel will reproduce very high frequencies at a slightly lower volume. In the bigger scheme of things, 5 dB is not a very big difference. I certainly did not notice it when I listened to records with this cartridge. 

This is not surprising for several reasons. The most important one is probably that the 62-year-old Beolover likely has a significant roll-off at around 15,000 Hz and does not hear much of the frequencies under consideration here in the first place.

Furthermore, music has only very little information in this frequency range; only the sizzle of cymbals and similar noises are there. We also need to realize that the vertical signal contains the stereo localization (L-R), while the lateral (horizontal) signal contains the mono information (L+R). So a bit of difference in the vertical signal only affects the localization of instruments on the sound stage. Since the human brain does the locating mainly with mid-range frequencies, a small difference at high frequencies is not very significant for this process.

On to the next cartridge: A Beogram 4002 (5523) that I recently restored for a customer in Louisiana came with its original MMC4000 cartridge. I played it a bit with the restored unit, and I thought it still sounded very good. Here is Track 2 played by this cartridge:

and Track 3:

Very similar spectra compared to the MMC 6000. Left and right are in good agreement in both directions.

Next, I measured my favorite MMC20 EN that I use for daily listening in my workshop. These are the measurements:

First Track 2:

and Track 3:

These curves also look very similar to the previous curves, but here both directions have a small difference between the channels. Here, the left channel is a tad stronger than the left in both directions.

In my opinion, this cartridge also sounds very good.

On to the trackability measurements:

I use a Clearaudio "Trackability Test Record". This record has tracks of a 333 Hz test tone at different volumes. They give the 'volume' directly as lateral deflection, i.e. the physical dimension of the 'wiggles' superimposed on the groove. The tracks start at 50 um lateral (i.e. mono) deflection, and then they go to 100 um in 10 um steps. To put this into perspective: Loud dance music tracks have maximum amplitudes around 70 um. So if a cartridge can track 70-80 um without too much distortion, it is pretty good and can play most music ever pressed on vinyl.

So I played all the tracks with each of the three cartridges and noted the total harmonic distortion (THD). THD is essentially the ratio between the fundamental peak and its harmonics. As an example, these L/R spectra were measured on the MMC6000 playing the 50 um track:   

You can see that the THD estimated from the ratio of the second harmonic to the fundamental peak is less than 3%. After measuring six sets of spectra like the above for the three cartridges for each of the test tracks, I ended up with this plot of THD vs. amplitude:

All three cartridges track fairly well up to 70 um. At larger amplitudes, the original cartridges begin to distort fairly strongly. The restored MMC 6000, on the other hand, is considerably better. It has the lowest distortion across the entire range and could even reproduce 100 um signals with tolerable distortion.

So the conclusion of these measurements is maybe that 'good-sounding' original cartridges are still good enough for everyday listening, but that for audiophile listening experiences a restored cartridge should be procured. My money is on tonabnehmer.de. I think Franz Josef does a very solid job, and you can send him your original cartridges for restoration without hesitation!

Beogram 4004 Type 5526 - Restoration Project - Mechanical & Electrical Restoration

The previous post for this Beogram 4004 restoration project left off after the initial assessment.

This post shows the mechanical and electrical component restoration up to reassembly of the Beogram 4004 before performing the voltage checks.

With the Beogram 4004 floating chassis out of the cabinet, I removed the solenoid assembly and the arm lowering damper assembly.

For the solenoid, all I did was remove the plunger and demagnetize it.  Over time, the plunger becomes magnetized and begins to "stick" a bit when operating.  Obviously, that is not a good thing so demagnetizing the plunger is a good idea in a Beogram 400x restoration.

As I was concentrating on demagnetizing the solenoid plunger, I forgot to take any photos of the actual demagnetization.  Sorry about that...I will get the photos on the next restoration.

A nice picture of the solenoid though :-)

I did better with the tonearm lowering damper assembly.
Here are the components disassembled.

The restoration task here is to clean the damper components, replace the gasket and apply some new silicone lubricant to the plunger mechanism.

Here I have reinstalled the solenoid, the tonearm lowering damper and replaced the record tracking light source with the Beolover tracking light assembly.

I took apart the tangential drive servo motor for cleaning and checking the condition of the vibration damping material around the motor.  As is typically the case, the damping material was beginning to fall apart.

I replaced it with new damping material, cleaned and polished the servo motor pulley.
I also replaced the tangential drive, plastic pulley with a new, aluminum pulley (from dksoundparts).

Another restoration task I performed on the Beogram 4004 tangential drive components was to clean and lubricate the tangential drive spindle, the front guide rail and the rear guide rail.

I also checked the two position sensor board switches (the end switch and the off switch).

At this point in the restoration, while I have the floating chassis components out of the cabinet,  I like to perform some basic mechanical adjustments like the tonearm bearing height, the tonearm counter weight, the cartridge stylus lowering limit, the arm position and the spindle position.

For the tonearm bearing height, the distance from the top platter surface to the top of the sensor arm has to be 23 mm.  That is the Bang & Olufsen specified height for the perfect vertical tracking angle (VTA) on a B&O MMC phono cartridge.

To perform this adjustment I always remove the spindle assembly so the tangential arm sled can slide back and forth on the two guide rails.  That makes things much easier when iterating through measurements and adjustments on the platter bearing.

Other adjustments I do when the sliding chassis component is in this state are with the tonearm counter weight, tracking force and the cartridge lowering limit adjustment.

There are also the tonearm and sensor arm alignment checks to perform.

The top of the tonearm and sensor arms should be the same and the distance between the two arms should be 7.7 mm.

Here is the floating chassis with its components ready to be re-installed into the Beogram 4004 cabinet.

But first, I spent some time doing the electrical restoration work.

Here is the Beogram 4004 main board, PCB 1.

Before photos -

I replaced all of the electrolytic and tantalum capacitors on PCB 1.  I also replaced the two speed trimmers and speed selection relay.

Transistors IC1 (21 VDC rail power), IC6 (solenoid power) and TR3 (fixed arm sensor signal) were replaced and resistor R26 was replaced with a 5 MOhm trimmer.  

After photos -

Here are the Beogram 4004 Output Board (PCB 8) before restoration photos -

Here are the after photos -

Next was the replacement of the Beogram 4004 power supply reservoir capacitors.
I used the DKAudioLover Main Reservoir Capacitor for Beogram 4002 and 4004 (Types 551x/552x) assembly.

To prepare for voltage testing on the Beogram 4004, I re-installed the floating chassis assembly back into the Beogram 4004 cabinet.

That meant reassembly of the Beogram 4004 floating chassis locks.

Tomorrow I will start in on some voltage checks.  After that I need to install a new sensor arm DKAudioLover light source assembly, two DKAudioLover lamp assemblies for the speed indicators and a nice DKAudioLover SyncDrive platter motor assembly.  With a new sensor arm lamp installed I will be able to adjust the R26 5MOhms trimmer for a proper sensor detector level on the collector of TR3.