Beogram 4002 (5513): New Wood Plinth, Dust Cover, Keypad and Installation of a Commander Remote Control System

I recently functionally restored a Beogram 4002 (Type 5513) for a customer in Virginia. He decided to also get its cosmetics upgraded with a new walnut 4000c style wood plinth, hood and keypad, and also get a Beolover Commander remote control system installed.

This shows the final condition of the unit:

Beolovely! Almost like new!

My first project was replacing the cracked wood plinth:

Its left front corner had taken a hit at some point:

I put the frame into the oven at 250F. After baking it for 30 min I took it out and with a carpet knife cut the wood panels from the metal fixtures. The glue gets weakened by the heat treatment and the metal parts are easily liberated when hot. The more difficult task is the removal of the hardened old glue remnants. I usually soak the parts in Goo Gone for 24 hrs. I spray the product on and then wrap the parts in plastic foil to prevent drying out:

After 24 hrs the glue can be rubbed off with a bit of effort. This shows the cleaned parts after washing them with dish detergent:

I use 3M 300LSE double sided tape for glueing the parts into the new frame. This shows the tape backed parts together with the new 4000c style walnut frame:

I use two small Beogram 400x aluminum cover plates as alignment help for gluing the metal frame pieces at the right height into the wood frame:

I also use a strip of parchment paper on one side of the metal parts for keeping it from sticking while pushing it into the corner on the other end. The aluminum plates have a thickness that matches the machined recess in the wood frame perfectly, which makes it easy to glue the metal parts at the proper level. This shows the nice alignment achieved with this method:

Her a shot of a corner:

Beolovely! On to the keypad.

This shows the original keypad with finger smudges (on the right) together with the restored keypad that I installed:

The first step was replacing the cracked original plastic brackets that hold the RPM panel in place. They often crack when people pry out the RPM panel in an off angle:

Luckily there are perfectly reproduced replacements available at the DKsoundparts store in Denmark. This shows the two new replacements together with the extracted original parts:

All one needs to do is transferring the metal springs to the new parts:

This pictures shows them installed:

And here bolted into the new keypad:

The new brackets need to be adjusted that the RPM panel is flush with the left keypad side:

Before I put in the new keypad I installed the Beolover Commander remote control receiver board:

It plugs directly into the keypad jack of the main PCB. This shows the keypad installed with the Commander auto-repeat indicator LED bolted in under the keypad screw:

My customer also wanted a new Beolover Carriage Motor for Beogram 4000, 4002, and 4004 installed. This upgrade makes the carriage run more quietly while drawing less current, which protects the H-bridge transistors. This shows the original motor still in place:

I unsoldered the leads and took it out. This shows the original motor still in the enclosure together with the new replacement:

The new replacement fits perfectly into the space with the two provided rubber rings for damping its vibrations:

This shows it bolted in with the leads soldered back on:

The final upgrade was a new hood. This shows the new hood together with a new aluminum trim strip:

The first step of the transfer is unbolting the old hood from the metal hinge. The screws are easily accessed after prying off the aluminum trim on the sides of the hood. This reveals the mounting screws:

The centered alignment of the new strip is a snap when using the Beolover alignment aides (orange):

I usually use a blue tape strip for making a pencil alignment mark:

Once the alignment has been marked, the hinge can be bolted into the new hood and the trim can be installed:

A crucial moment is the bending of the side parts. The Beolover bending block that is included with our trims helps getting a precise corner fold:

This shows one of the corners:

Beolovely! And here a picture of the completed hood assembly:

This Beogram was now not only perfectly restored on the inside, but also in perfect cosmetic condition on the outside! Here a few pictures showing off its lovely looks:

Beogram 4002 (5503): Installation of a New Hood, Restored Keypad, New Carriage Motor and the Commander Remote Control System

This post describes the additional installation of upgrades and the performance of cosmetic restorations on the Beogram 4002 (Type 5503) that I functionally restored in August.

Like many Beograms at this point in time this unit had a fairly badly scratched hood. This shows the original hood

and some of its scratches:

My customer elected having a new reproduction hood from DKsoundparts installed instead of getting the original hood polished. I like these hoods a lot. They are crystal clear and a perfect copy of the original ones. They even improved the design of the bolt holes for the attachment to the hinge, which should make cracking much less likely. Therefore, replacement is a much better option than polishing.

The installation requires removal of the original hood from the metal hinge part. The screws responsible for the attachment can be fund under the vertical parts of the aluminum trim that is glued to the back end of the hoods. The original trim can in most cases be removed by pushing a razor blade in-between the trim and the plexiglass:

After removal of the two screws on either side the hinge part is liberated. This shows the hinge together with the new hood and a new aluminum trip strip (the original trim usually gets damaged/wiggly when trying to remove it from the original hood):

Before the hood can be bolted to the hinge it is a good idea figuring out the alignment of the trim. It needs to be installed exactly centered that the two parts that get bent down at the sides are exactly of same length. For doing this I use 3D printed alignment pieces that can be attached to both sides of the hood. Their 'wings' make it easy placing the strip exactly centered:

I use a strip of blue tape attached to the hood and a pencil to make a mark once the centered positon has been determined:

This mark is used to place the strip after the hinge has been bolted in. Bolting it in is easily done with a suitable Philips screwdriver:

This shows the hood after putting the new strip on it:

This hood is ready for installation!

The next step was the implementation of the Beolover Commander Remote Control for Beogram 4002 (Type 550x with AC Platter Motor). The Commander uses an Apple Remote for controlling all functions of a Beogram. The Commander even ads autorepeat functionality similar to what B&O implemented in the later Beogram 8000/8002 models. A special function of the AC version of the Commander is that it ads a record swiping function like in the later DC motor Beogram models. Simply press the center button on the Apple Remote while the deck is off, and the platter motor will come alive as long as the button is pressed.

Unlike the plug-and-play version for DC motor Beograms, the installation of the AC Commander requires a small amount of soldering due to the hardwired nature of the board to board connections in the 550x Beogram Types.

The first step is the removal of the keypad from the keypad PCB:

Note that the shown keypad is not the original one that came with this Beogram, but a temporary replacement from my stash that allowed me working on the unit, while I waited for the refurbished keypad to arrive. Keypad restorations are available via the Beolover's DKaudiolover.com store.

This picture shows the area of the keypad PCB where the wire harness is attached to the board:

The installation of the Commander hardware requires soldering a wiring adapter onto the PCB that allows the Commander to communicate with the Beogram control circuitry. For this purpose an area of the solder pads needs to be cleared from solder in order to generate a 'landing zone' for the adapter board. This shows the zone cleared after using my Hakko de-solder pump on it:

Once the zone has been cleared, the adapter can be soldered to the board:

It is important to put the adapter in that the white jack is flush with the board edge. Otherwise, there will be an interference between the adapter and the keypad assembly in some Beogram versions when the board is pushed back into the keypad after installation. This shows the Commander board bolted piggyback ontop of the main board and the white wiring harness already plugged into the adapter jack:

The next step was pushing the keypad PCB back into the new refurbished keypad:

This shows the smudgy condition of the original keypad for comparison:

Original keypads often show such patterns. They represent damage to the clear coat that gives the pads their unique sheen. Over time the coating material deteriorates due to the contact with the oils and acids in the skin and mechanical abrasion. Our restoration process is discussed here.

The next step was bolting the auto-repeat indicator of the Commander onto the keypad assembly under the standard mounting screw:

Then it was time for plugging the white wiring harness into the corresponding jack on the Commander board:

This concluded the installation of the Commander module.

My customer also wanted the original carriage motor upgraded with the new Beolover Carriage Motor for Beogram 4000, 4002, and 4004. While there was nothing wrong with the original motor, the Beolover replacement offers lower noise, fewer vibrations and lower current draw when the motor runs. Therefore, it is an interesting improvement for those who want the best possible performance of their Beogram. This shows the original motor still installed:

Four screws and two solder points later the motor assembly was extracted:

I removed the top, which revealed the motor:

I exchanged it with the new Beolover motor:

It is a good idea feeding the leads through the small window in the bottom part of the housing.

Then I bolted the assembly back in and soldered the leads to the carriage board:

This concluded my upgrade and cosmetic work on this Beogram and it was time for another test run. The Commander remote control worked flawlessly and the new carriage motor yielded a noticeably quieter carriage motion during start!

This shows the completed Beogram playing one of my recently acquired Blue Note re-issues, Donald Byrd's album "Stepping into Tomorrow" which he released in 1975:

What a lovely contemporary combination!

Here a detail shot of the pristine new keypad!

This Beogram is now in a near-new condition with improved functionality and performance! Very beolovely! I will play it a bit more and then it will be time to send it back to its owner in Ontario!