Beolover MMC Cartridge Storage Box: Yet Another Redesign

Sadly, I had to retire my last Beolover MMC storage box design due to inconsistencies in Shapeways' production output. The tolerances requirements for press-fits is fairly high, and Shapeways seems to have variances that are too large. Recent orders yielded parts that were a bit too tight and the cartridges would not fit smoothly anymore.

Triggered by the desire of a customer to acquire a few of the storage boxes I set out to come up with a more robust (in production terms) redesign that can be printed directly by the Beolover Printer Farm. This shows my new approach:

The white insert is printed from a special flexible filament, which gives it a rubbery texture that holds the cartridge securely in place. This insert slides into a hinged hard shell box that protects everything. The insert is held in place by a protrusion from the bottom of the box that clips into a matching opening in the insert.

This shows the box closed:

The 'window' informs about the content of the box. So if one has several cartridges for different listening situations, it is easy to find the right box. Beolovely!

MMC Cartridge Box: Now Available on Shapeways

What better way to celebrate my 400th beolover post with making the Beolover MMC Cartridge Box available on Shapeways?? It is time for adequate protection for our valuable cartridges!

It was a lengthy and difficult process to get this part designed and I had to go through many design iterations to get the 'feel' right. I desired to have a solid press-fit between the cartridge and the 'base' of the box to afford maximum protection to the cartridge in case someone accidentally drops the base after inserting a cartridge. The top on the other hand was supposed to fit with some, but not too much friction to enable easy access. Some manufacturing tolerances at Shapeways did not help this process either, and so it took me many design iterations and test prints to get to a point where the print outcomes between different print-runs were satisfactory.

So here we go: This shows the bases with cartridges inserted and the matching tops:

And with closed tops:

And why not get base and top in a duo-tone combination??:

There are 49 color combinations possible as they are available in seven colors...check out the parts at my Shapeways store!

Or use these direct links below for ordering. You can select the color during checkout. It usually takes about two weeks to get parts from Shapeways in most parts of the world.

MMC Cartridge Box: Another Iteration

This is a follow up to my recent post about the design of MMC20 and MMC4000/6000 cartridge storage boxes. I just received the next iteration from Shapeways. I changed the lettering on the covers and also designed a cover with a view port to directly see what type cartridge is inside. Here are a couple of impressions:

I also made the covers a tad thicker in the hope to get a tighter fit, but now they are a bit too tight for my taste. So, I guess the next iteration may be the final one...;-)

MMC Cartridge Box: A First Impression

I accumulated a few MMC20 and MMC4000/6000 cartridges over the years, and I only have a couple protective covers. I always wanted a better solution for keeping them safe. Protecting them definitely makes sense considering the prices they fetch these days in good condition. So I set out to design a 3D printable small box. First I took exact measurements of a MMC20 cartridge and built a model in Inventor. Then I created the lower part of a box moulded to the metal housing of the cartridge and a cover.

Yesterday I received the third version of the design from Shapeways, which finally seems to fit the cartridge perfectly, and also has enough friction between the cover to give a nice open-close feel. The issue with 3D printing really is that every technology and material behaves differently, while having specific tolerances and 'quirks'. So it takes a bit of trial and error to get a working product from a CAD design. Well, here are a few impressions:

This shows the empty container. The bottom part shows the characteristic slant of the bottom part of the cartridge. The front part is cut out deeply to make sure that the cantilever and tip never touch anything:

Pretty amazing the resolution that Shapeways can achieve. The slightly grainy surface is a result of their Selective Laser Sintering (SLS) process that blasts the plastic granules in the printing bed to fuse them into a solid body. 

And here with inserted MMC20CL cartridge. The cartridge body makes a nice smooth press-fit with the part to ensure protection even if turned upside down:

And closed. The cover shows the cartridge type on top:

I think I will redesign that a bit with bigger lettering. I will make a specific cover for each MMC20 and the MMC4000 and MMC6000 models that one can easily find the desired one. Shapeways also offers a bunch of nice colors, i.e. color coding will be possible, too.

Stay tuned for the final version...They will be offered at the Beolover Shapeway store.