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Beolover SyncDrive: DC Platter Motor Replacement for Beogram 4002 and 4004 (Type 551x and 552x)

Late Beogram 4002 and the 4004 (Types 551x and 552x), which have DC platter motors instead of the earlier synchronous AC motors usually suff...

Tuesday, October 20, 2015

Beomaster 8000: Replacing the Speaker Switches with Modern Encapsulated Units and Laser Cut Adapter Plates

After my second round of output PCB troubles in the Beomaster 8000 that I am restoring right now, I put in new speaker switches. The heatsink cover was still off, so this was a 'good moment'. I implemented modern encapsulated switches and laser cut adapter plates that make them fit into the original bays for the switches. A while ago I made a short video about this process, that also shows the laser cutter in action...what's not to like about digital manufacturing methods!:


These pictures document the procedure on the particular Beomaster 8000 that I am rebuilding. This shows the original switches in place:

Here they are 'folded' out and the original mounting plates are visible:

This shows the original switches in comparison with the new replacements and their adapter plates. Note that the here used most recent design iteration has laser etched tabs on the narrow sides of the plates since I was not able to find plexiglass sheets of the same thickness as the original base plates of the switches:

These switches and adapter plates are available to other enthusiasts, just send me a message.

Here they are soldered in place:
This picture shows them held in place in their bays. The laser cut plates exactly fit in the cutouts and the precisely laser etched thickness of the tabs ensures that the switches are at the right height when the heatsink cover is installed:



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