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Beolover SyncDrive: DC Platter Motor Replacement for Beogram 4002 and 4004 (Type 551x and 552x)

Late Beogram 4002 and the 4004 (Types 551x and 552x), which have DC platter motors instead of the earlier synchronous AC motors usually suff...

Showing posts with label vertical. Show all posts
Showing posts with label vertical. Show all posts

Sunday, January 10, 2016

Beogram 4002 (5523): Adjustment of Platter and Sub-Chassis Alignment, Installation of New Transport Lock Bushings and Adjustment of the Tonearm

After restoring all mechanical and electronic functions of the Beogram 4002 (5523) that I am currently working on it was time to give this baby a spin, and for that I wanted to have platter, sub-chassis and tonearm perfectly aligned to specifications. I started out by aligning the sub-chassis to be in the center of the transport locks. It turned out that a previous 'specialist' had installed the transport locks in a wrong way by not aligning the 'feet' of the lower locknuts with the matching cavities in the cast enclosure bottom. This prevented me from doing the adjustment. While I had everything apart I also put in new bushings since the original ones were completely deteriorated as indicated by the many pieces of orange plastic debris throughout the enclosure:

This shows the left lock with missing bushing:
This shows the new bushings installed in the left transport lock:
and here in the front lock:
There is a video about installing new transport lock bushings in my Beogram 4002 playlist. The bushings can be ordered directly from my Shapeways store. This is the link to the part. Two are needed per transport lock since one half is installed from the top and the other from the bottom.

After rebuilding the locks I was able to do the adjustments. There are two videos on my YouTube channel that show how to adjust the platter bearing and the subchassis (in a Beogram 4000, but the process is very similar in the 4002). This shows the Beogram after the procedure. The platter is flush with the surrounding aluminum panels and the platter is also centered within the main panel.
The final step was to adjust the arm lowering limits and then the tracking force. There is another video on my youTube channel that shows how to adjust the lowering limits. This is a very important procedure since the control system of the 4002 cannot guard against photosensor failure in the sensor arm. If the sensor fails the arm will be lowered whether there is a record or not, possibly endangering a very expensive cartridge. The correct adjustment of the arm lowering limit can prevent stylus failure if that happens.

The final step is always to adjust the tracking force to specifications. There is yet another video that shows this process. Here are a couple of impressions. I always start out by replacing the flimsy locking washer that holds the counterweight adjustment screw in the back of the arm assembly with a M3 nut and a washer. The original setup is way too wiggly for my taste and virtually guarantees that the adjustment changes whenever the turntable is moved. Not good for shipping at all. This shows the original setup:
and here after installing the nut and the washer:
this allows to reliably lock the zero force adjustment in place, which results in a stable weight scale reading on the small adjustment wheel.
After putting in the nut I adjusted the counter weight to yield 1g when the adjustment wheel is adjusted to 1g. This is better than adjusting the weight to yield zero for zero setting, since the adjustment wheel is not fully linear in its scale. Since most cartridges are in the 1-1.25 g tracking weight range, it is good to use 1g or 1.2g as center point for the calibration.
Then it was time to adjust the final setting with my B&O tracking force gauge:
and then it was finally time for some bliss: Playing one of my favorite records on this deck: Yellow Fields by Eberhart Weber on ECM.









Friday, May 22, 2015

Beogram 4000: Adjusting the Platter and the Chassis

After performing all necessary restoration tasks on the Beogram 4000 that I restored during the last few weeks, I put the aluminum panels back on. I quickly realized that the platter was not flush nor centered relative to the surrounding aluminum panel. This meant I needed to adjust the chassis and platter positions. The service manual prescribes to adjust the platter first relative to the chassis, and then adjust the chassis poison relative to the enclosure, i.e. the aluminum platter surrounding the platter to create a situation where the platter is flush with the panel and also centered in the opening. In other words the task was to achieve a Beoloving situation where the Beogram looked just perfect!

I made two short videos describing the the process. Here is the first one, that describes how to adjust the platter relative to the chassis:


After the platter is adjusted the chassis can be aligned. This procedure is shown in the second video:


Well, this pretty much concludes the restoration process. I am almost sad, since I really got used to this most beautiful piece of engineering, and I will have a hard time to let this Beogram 4000 go back to its owner! I am grateful to Jacob Jensen for coming up with such wonderful designs. They enrich my life and they also got me turned on to electronics. It has been a wonderful experience the last few years! Of course I never met him, but it feels like I just lost a friend! Rest In Peace! It is Beolove!