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Saturday, September 14, 2013

Beomaster 8000 Display Repair

Another Beomaster 8000 display repair marathon. I must have soldered about 280 SMD LEDs by now into these displays (it takes about 70 LEDs and this is my fourth display...;-). I basically repeated what I described in: http://beolover.blogspot.com/2012/09/beomaster-8000-display-repair-hopefully.html
Here is a pic of the outcome. I put them into my display test breadboards and ran them at 2V (~0.53 Amp):




























All segments are present. It is a good idea to do a mechanical test while the LEDs are out in the open. I give them a pretty good push and pull with a toothpick in all directions to make sure they have good contact. Since there is no solder mask the solder has a tendency to distribute on the pads, and it can be difficult to create a decent solder bump at the contact pads. Inspection with a magnifying glass is also a good idea to make sure they are aligned and centered precisely. If they are not it is difficult to get the bezels back on in a way that they block the light laterally (if the bezels are not set well and there are gaps, then light enters adjacent segments and in a dark room this can be seen...not acceptable for the beolover!). Now I will give them a 'burn in' over night and then mount the covers back on. this Beomaster 8000 is hopefully soon ready for a test in the living room!

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